Why More Manufacturers Are Looking to Bring Panel Modification In-House

January 10, 2023

In the last couple of years, doing more with less has become something of a credo for those in modern manufacturing.

But with the addition of new complexities like supply chain disruptions and labor shortages, manufacturers across all industries are looking for ways to optimize efficiency, boost productivity, and remove as much uncertainty as possible from production programs. This includes bringing panel modification in-house.

This is in part why manufacturers are reevaluating how they facilitate their industrial enclosure modification needs. While, in previous years, working with an industrial enclosure modification partner was the path of least resistance, the increased level of enclosure customization and the need to shrink the supply chain is pushing manufacturers to consider the value of bringing industrial panel modification in-house. 

Let’s look at a couple reasons why more manufacturers are moving to in-house enclosure panel modification, and how Rittal can help in automating your in-house industrial enclosure modification tasks.

Prolonged enclosure throughput times are hampering productivity

For many manufacturers, prolonged throughput times for industrial enclosure modifications are making it difficult to optimize productivity in order to meet customer and market demands. This can be because either A) the manufacturer is still relying on manual modification processes, or B) the precise or custom nature of the necessary modifications is creating bottlenecks in the production process. 

Rittal Automation Systems (RAS) provides tools and fully automated machines that eliminate the manual interventions of industrial panel modification and control assembly. These machines are engineered for precise cutting, tapping, milling, and wire processing that manufacturers across industries encounter as today’s enclosure applications become more varied and unique. 

Rittal’s Perforex MT milling terminal provides reliable machining of mounting plates, doors, roof plates, side panels, gland plates, or unibody enclosures. Ideal for modifying Rittal’s most popular carbon and stainless steel enclosures, the Perforex MT leverages an intuitive user interface where drawings can be viewed and updated in real-time for maximum flexibility and scalability. 

Rittal’s automated panel modification equipment helped frac, coil, and well service provider, Prime WSI, optimize the efficiency of their enclosure and panel modification processes. 

Wire processing is a knot in creating production efficiency

One of the more time-intensive, manual processes in industrial panel or enclosure modification is wire processing. In part due to the sheer volume of wire processing tasks necessary for panel and enclosure construction and modification, manufacturers need to reduce the amount of time required to wire each panel without sacrificing the precision necessary for a high-quality end product. 

With a RAS wire processing solution, manufacturers can increase the speed of manual pre-production work with wire modification such as crimping, stripping, and other wire jobs by a factor of 8. Rittal’s Wire Terminal WT solution can produce 24 to 36 different wires with cross-sections ranging from 0.5 mm² to 6 mm² without any manual intervention. The variety of wire assembly, easy job setup and modification, and compact nature of the machine helps manufacturers work faster and more precisely to meet changing customer or market demands. 

Rittal’s automated wire processing equipment helped Automated Control Systems, LLC (ACS) reduce labor costs by 75%, and gave ACS the capability to facilitate multiple tasks simultaneously while still ensuring a high-quality end product for their customers. In combination with Eplan, ACS was also able to unlock new business opportunities and expand their footprint. 

Consistency and standardization are key for manufacturers modifying enclosures

Identifying constants in your manufacturing programs is the first step in modernizing and optimizing your production cycle. And when it comes to modular enclosures, identifying common construction materials of the industrial enclosures you’re modifying can help you create a standardized process and workflow to execute precise panel cuts, drills, milling, and more. 

Modifying carbon, stainless, or sheet steel enclosures by hand or with a very basic level of process automation can, depending on the nature or complexity of the job, take up to 45 minutes per enclosure and involve elevated chances for human error. However, the same machining with a RAS machine like the Perforex LC laser center can slash the production time to a mere 3 minutes per enclosure with significantly increased precision. 

Built for stainless and sheet metal applications, the Perforex LC uses laser cutting technology for precision, speed, and optimized machining of up to 5 surfaces simultaneously. The LC completes highly-customizable machining that can run up to 20x faster than conventional milling processes with easy loading for increased ergonomics. 

Plus, when combined with ePlan’s powerful controls design software, manufacturers can unlock unparalleled insight and visibility into each step of the machining process in order to create a more integrated value chain



Related Articles

Network Infrastructure Featured Product Spotlight

PBUS 14 Panduit logo 400

This webinar presented by Beth Lessard and Keith Cordero will be highlighting three Panduit solutions that will optimize network equipment and cabling to ensure that your spaces are efficiently and properly managed to support ever-evolving business needs of today and beyond. Products that will be featured include PanZone TrueEdge Wall Mount Enclsoure, Cable Managers, and Adjustable Depth 4-Post Rack.


Editor’s Pick: Featured Product News

Siemens: SIMOVAC Non-Arc-Resistant and SIMOVAC-AR Arc-Resistant Motor Controllers

The Siemens SIMOVAC medium-voltage non-arc-resistant and SIMOVAC-AR arc-resistant controllers have a modular design incorporating up to two 12SVC400 (400 A) controllers, housed in a freestanding sheet steel enclosure. Each controller is UL 347 class E2, equipped with three current-limiting fuses, a non-load-break isolating switch, and a fixed-mounted vacuum contactor (plug-in type optional for 12SVC400). The enclosure is designed for front access, allowing the equipment to be located with the rear of the equipment close to a non-combustible wall.

Read More

Sponsored Content
Electrify Your Enterprise

Power is vital to production, and well-designed control cabinets are key. Allied Electronics & Automation offers a comprehensive collection of control cabinet solutions including PLCs, HMIs, contactors, miniature circuit breakers, terminal block connectors, DIN-rail power supplies, pushbutton switches, motor starters, overloads, power relays, industrial Ethernet switches and AC drives engineered to keep your operations running safely, reliably and efficiently.

Learn more HERE.

Products for Panel Builders

  • LUTZE: Expanding LCIS Relay Product Portfolio

    LUTZE: Expanding LCIS Relay Product Portfolio

    LUTZE has expanded its electromechanical LCIS relay portfolio with 12 units offering additional changeover contacts. New additions to the product portfolio are the LCIS 2 and LCIS 3 relay series. LCIS 2 series has units with 1 or 2 changeover contacts, and the LCIS 3 series has units with 4 changeover contacts. All new relay… Read More…

  • MENNEKES: SPEC Grade Sloped-Top Disconnects Are Now Available in 200A and 400A

    MENNEKES: SPEC Grade Sloped-Top Disconnects Are Now Available in 200A and 400A

    MENNEKES has recently expanded its SPEC Grade Series of stainless steel motor disconnects to include 200A and 400A models. These units are the first on the market to combine these amperages in a sloped-top stainless steel enclosure. Compared to traditional knife-blade alternatives, these SPEC Grade units feature a UL 98 Listed rotary switch, providing a… Read More…